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Nozzle Heater Manufacturers in Bangalore | R N Heaters


Nozzle Heater Manufacturers in Bangalore | R N Heaters
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R N Heaters stand out as trusted Nozzle Heater manufacturers in Bangalore, suppliers and traders in Bangalore. We are providing innovative nozzle heaters specially designed for precise temperature control in industrial applications, crafted with high-quality materials such as stainless steel and nickel-chromium alloys.

Our nozzle heaters can hold exact temperatures used in demanding applications. This guarantees steady material flow in processes that use plastics and other materials. Used in a huge number in industries such as plastics, packaging, food processing, and medical devices to optimize the efficiency of applications, nozzle heaters are very popular. Join us as we look at the types, applications and benefits one at a time!

Various Types of Nozzle Heaters:

As one of the best nozzle heater manufacturers and suppliers in Bangalore, we provide a wide range of heaters that are created to meet industrial needs. Each type of heater guarantees you better performance.

  • Coil-Type Nozzle Heater: The coil heater we provide is compact, unique, and perfect for higher temperatures for better performance. By providing constant heat through the nozzle, we guarantee a good heat distribution. The heater’s quick response time allows them to heat fast; therefore, it cuts down on production cycle time.
  • Mica Nozzle Heater: It prevents heat loss and is energy efficient. It delivers steady material for plastic-like materials. Snugly fits around the nozzles and offers reliable performance. You can set it up easily with user-friendly mounting.
  • Nozzle Band Heater: It is designed for cylindrical surfaces that require constant heat. It is also available in various diameters so that it can fit different types of nozzles. Supports challenging instruments that have intense heating needs.
  • Stainless Steel Nozzle Heater: Stainless steel nozzles are reliable and maintenance free, time and cost savings. Suits various types of substances, from food to plastics. It is ideal for industries with exposure to chemicals and moisture.

Technical Specifications of Nozzel Heaters

The following are important specification of nozzle heater for your application:

Sr. No. Nozzle Heater Type Voltage Heater Material Power
1 Mica Nozzle Heaters 230V–440V AC, customizable Stainless steel, mica insulation, nickel-chromium wire 50W–400W, customizable
2 Coil Type Nozzle Heaters 230V–440V AC, customizable Stainless steel, nickel-chromium wire 50W–400W, customizable
3 SS Nozzle Heaters 230V–440V AC, customizable Stainless steel, nickel-chromium wire 50W–400W, customizable
4 Nozzle Band Heaters 230V–440V AC, customizable Stainless steel, mica insulation, nickel-chromium wire 50W–400W, customizable
5 General Specifications 230V–440V AC, customizable Stainless steel, mica, nickel-chromium wire 50W–400W, customizable

Features of Our Nozzle Heaters:

We are among the leading nozzle heater manufacturers and traders in Bangalore, supply nozzle heaters that use state-of-the-art technology and delivery consistent dependability and maximum efficiency for other industrial heating needs.

  • Heating Element: We have high quality heating elements for your application in nickel-chromium alloy, iron-chromium-aluminum alloy, and silicon carbide with high performance characteristics, and reasonable cost, while achieving good heating speeds and performance stability for continuous high temperature operations.
  • Material of Construction: Our heaters are constructed with chemically resistant materials such as stainless steel, mica, or ceramic which provide good thermal stability, corrosion resistance, and structural strength in extreme working conditions.
  • Customization: We have variety of diameters, lengths, lead termination styles, and clamp styles available for customization. This degree of customization allows the heater to closely fit various nozzle geometries and machine configurations, so that the operation is as efficient as possible.
  • Temperature Range: For heavy duty industrial use, the nozzle heaters can operate at up to 600°C for precision melting and flow control of plastic materials in a high-performance application.
  • Voltage & Wattage: The heaters are suitable for operation on a standard 220V supply with wattage available from 100W to 2000W to fit your application or machine size and thermal requirements.

Applications of Nozzle Heaters:

As the nozzle heater manufacturers, suppliers and traders in Bangalore, our nozzle heaters feature prominently in many different industries. In fact, their accuracy and reliability are critical characteristics for a wide variety of processes.

  • Plastic Injection Molding: Provides a controlled, uniform flow characteristic of molten plastic into the cavity of the mold, thus minimizing cycle time and scrap. The plastic injection molding market in India alone is growing at 6.2% CAGR, which is being driven by an increase in demand from the automotive and consumer goods segments.
  • Blow Molding: Provides a uniform "hot zone" for parison formation, which likely improves wall thickness uniformity in bottles and containers. Blow molding accounts for over 20 percent of the global plastic packaging market, particularly in beverage and pharmaceutical sectors.
  • Extrusion Processes: Helps maintain material viscosity so that the extrusion of the pipes, profile, or sheet does not clog. A heated nozzle enables a uniform process flow because extrusion length or extrusion lines (especially those operating intermittently) are designed & used in manufacturing on a continuous basis well more than 24 hours or longer than that.
  • Hot Runner Systems: Ensure that heating is extremely accurate and stable to maintain the plastic in a molten state and provide uniform material distribution. In some cases, a hot runner system being heated correctly can help provide a sustainable upstream solution by allowing a reduction of up to 30% in material waste when appropriately compared to a cold runner system.
  • Packaging and Sealing Equipment: Just as with speed lines, heating systems must be dependable and fast enough so that the seal is hot enough every time you make a seal to avoid a number of potential issues.

R N Heaters well known for Nozzle Heater manufacturers in Bangalore, suppliers and traders in Bangalore. We are serving various industries that rely on heating solutions from plastics to packaging with all our patented designs focused on optimum performance and product quality. We are highly skilled in manufacturing customized solutions for your specific requirements. For a quote or to consult one of our last innovative heating technologies as Apart of your process contact us today and let us help you achieve a success!

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